UPS solutions for industry and automation

Programmable logic controllers, I/O modules and control components should remain stable or react in a controlled manner in the event of brief network disruptions.

A hard power outage can cause data loss, malfunctions, or long restart times.

Industrial switches, routers, gateways and fieldbus components connect machines, controls, control systems and production data.

Test benches, measuring systems, weighing technology, sensors and process devices can react sensitively to voltage drops.

SCADA servers, historian systems and operator stations require reliable power so that processes can be completed in a controlled manner.

Edge PCs, data loggers, cameras, traceability systems, labelers, scanners and printers can be crucial for documentation.

Valves, small pumps, door locks, control transformers, actuators, brakes or safety signals are tested depending on the application.

A brief voltage drop can interrupt machines, controls or communication. The restart often takes significantly longer than the actual failure.

Industrial PCs, control systems, recipe management, test benches and traceability systems require orderly shutdown.

If control, operation or communication fails, a system often has to be checked, acknowledged or restarted manually.

Interrupted processes can cause scrap, rework or incomplete batches.

After unplanned outages, machines, communications and operator stations often have to be restarted and synchronized.

A UPS can appear inconspicuous, even though the battery no longer provides sufficient power in an emergency.

Without bypass, documentation or a clear service concept, planned maintenance can lead to unplanned system downtime.

Inrush currents, clocking, power supplies, motor starters, control transformers or converters can influence the design.

The VA information alone is not enough. The decisive factors are active power, reserves, aging and load peaks.

Design, top-hat rail, wall mounting, installation depth, heat dissipation, connection space, terminals, protection class and service access are all important.

Installation location, control cabinet temperature, ventilation and proximity to heat sources influence battery life.

Potential-free contacts, digital inputs, network adapters, Modbus, SNMP or other reporting interfaces may be required.

Continue running, stop in an orderly manner or just maintain control and communication: the goal determines the solution.

Batteries, fuses, connections and components must remain accessible and replaceable during operation.

For machines with a long service life, batteries, spare parts, accessories and successor models should be considered early on.

For controls, I/O modules, sensors, control panels and communication components.

For visualization, recipe management, data acquisition and machine operation with controlled shutdown.

For industrial switches, routers, gateways, communication modules and machine-related IT.

For test stations, measuring devices, data loggers, quality testing and process measurement technology.

For subsystems or production areas with load absorption, prioritization, control cabinet integration and service concept.

For outdated, malfunctioning, overloaded or no longer supported UPS systems.

Load, error messages, battery, environment, ventilation, connections and interfaces are evaluated.

Suitable replacement batteries, planned replacement, functional testing and orderly disposal are coordinated.

Alarms, short runtime, battery errors, overload, switching problems or communication errors are checked.

We check whether battery replacement, repair, replacement or a new UPS structure makes more sense.

UPS type, battery date, load, messages, runtime assumptions and follow-up recommendations are documented.